High-Precision Flat Wire Stator Automatic Wire Insertion Machine for Advanced Motor Coil Assembly
1. Descriptions:
The Automatic Wire Insertion Machine is designed to enhance productivity and product quality by integrating multiple functions. The design is focused on accuracy, ensuring that the copper wire is wound onto the stator with precision, which is critical to producing high-quality motors. The Automatic Wire Insertion Machine is highly automated and intelligent, equipped with advanced sensors and control systems that monitor the winding insertion status in real time and automatically adjust the insertion process to ensure the stability and reliability of the insertion quality.
The high-precision transmission and positioning system guarantees precise positioning of the winding insertion, enhanced insertion precision, and guaranteed stability of motor performance. Furthermore, the Automatic Wire Insertion Machine is designed for versatility and compatibility, allowing for adaptability to different specifications and models of flat wire stator winding insertion.
2. Specifications:
| Name |
Automatic Wire Insertion Machine |
| Precision |
High-Precision |
| Application Area |
Flat Wire Stator |
| Operation Mode |
Automation |
| Automation Level |
Highly Automated |
| Control System |
PLC Program |
| Customization |
Allowed |
| Number of Stator Layers |
More Than 4 Layers |
| Aspect Ratio of Flat Copper Wire |
Greater Than or Equal to 1.5 |
| Air Pressure |
0.4-0.7MPa |
| Voltage |
220V |
| Power |
5kW |
| Warranty |
12 Months |
| Intelligence |
Integrated with advanced sensors and control systems, monitoring the wire insertion status of the winding in real time, and automatically adjusting the insertion process. |
| Precision |
Equipped with high-precision transmission and positioning systems, achieving accurate positioning of winding insertion.
|
| Adaptability |
Capable of adapting to the requirements of winding insertion for stators with various specifications and models of flat wire. |
| Error Proofing |
Interlocking programs, guidance mechanisms, protective systems, and sensor monitoring and alarm systems. |
| High Precision Sensor |
Equipped with high precision sensors, pressure parameter detection systems, etc. |
| Accurate Wire Insertion Output |
Servo feed for precise control of wire insertion length; servo module parameterized to control insertion depth. |
3. Advantages:
- The Automatic Insulation Paper Machine is capable of performing paper insertion tasks at high speeds, significantly enhancing production efficiency to meet the demands of mass production.
- The Automatic Insulation Paper Machine ensures accurate positioning and depth of paper insertion through an advanced control system and meticulously engineered mechanical components, guaranteeing consistent and stable product quality.
- The Automatic Insulation Paper Machine maintains reliable performance over extended periods of operation, minimizing equipment failures and maintenance requirements, thus ensuring continuous production.
- Precise paper insertion operations contribute to improved motor insulation and heat dissipation performance, thereby enhancing the overall quality and reliability of the motor.
- The Automatic Insulation Paper Machine, typically equipped with a straightforward and intuitive user interface and a comprehensive maintenance system, making it easy for operators to manage and perform daily upkeep of the equipment.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
Product Tags:
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Precision Wire Insertion Stator Production Line Machine Automated Images
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