Flat Wire Stator Automatic Wire Insertion Machine for Advanced Motor Coil Assembly
1. Descriptions:
The Automatic Wire Insertion Machines are designed to enhance productivity and product quality by integrating multiple functions. The design is focused on accuracy, ensuring that the copper wire is wound onto the stator with precision, which is critical to producing high-quality motors. The Automatic Wire Insertion Machine is highly automated and intelligent, equipped with advanced sensors and control systems that monitor the winding insertion status in real time and automatically adjust the insertion process to ensure the stability and reliability of the insertion quality.
The high-precision transmission and positioning system guarantees precise positioning of the winding insertion, enhanced insertion precision, and guaranteed stability of motor performance. Furthermore, the Automatic Wire Insertion Machine is designed for versatility and compatibility, allowing for adaptability to different specifications and models of flat wire stator winding insertion.
2. Specifications:
| Machine Name |
Automatic Wire Insertion Machine |
| Quality |
High-Quality |
| Application Area |
Flat Wire Stator |
| Operation Mode |
Automation |
| Automation Level |
Highly Automated |
| Control System |
PLC Program |
| Specification |
Customized |
| Number of Stator Layers |
More Than 4 Layers |
| Aspect Ratio of Flat Copper Wire |
Greater Than or Equal to 1.5 |
| Air Pressure |
0.4-0.7MPa |
| Voltage |
220V |
| Power |
5kW |
| Intelligence |
Integrated with advanced sensors and control systems, monitoring the wire insertion status of the winding in real time, and automatically adjusting the insertion process. |
| Precision |
Equipped with high-precision transmission and positioning systems, achieving accurate positioning of winding insertion.
|
| Adaptability |
Capable of adapting to the requirements of winding insertion for stators with various specifications and models of flat wire. |
| Error Proofing |
Interlocking programs, guidance mechanisms, protective systems, and sensor monitoring and alarm systems. |
| High Precision Sensor |
Equipped with high precision sensors, pressure parameter detection systems, etc. |
| Accurate Wire Insertion Output |
Servo feed for precise control of wire insertion length; servo module parameterized to control insertion depth. |
3. Advantages:
- The Automatic Wire Insertion Machine features adaptable control algorithms for recognizing different flat wire sizes and automatically tuning the loading and winding parameters to fit various motor stator needs.
- The Automatic Wire Insertion Machine uses high-speed servo motors and precise transmissions for quick, accurate wire insertion, cutting production times and boosting motor manufacturing efficiency.
- The Automatic Wire Insertion Machine employs a state-of-the-art visual inspection system and sensors to monitor wire quality in real-time, automatically discarding defective products to maintain high-quality standards.
- Designed for flexibility, the Automatic Wire Insertion Machine adjusts quickly to different stator shapes, sizes, and winding configurations, including complex cross-wire structures.
- The Automatic Wire Insertion Machine also includes an intelligent diagnostic system that predicts and identifies potential malfunctions, reducing downtime and ensuring reliable, continuous production.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
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Automatic Motor Coil Stator Line Winder Equipment 220V 5kW Images
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